What is Injection Molding?
Injection molding is the most commonly used manufacturing process
for the fabrication of plastic parts. A wide variety of products
are manufactured using injection molding, which vary greatly in
their size, complexity, and application. The injection molding
process requires the use of an injection molding machine, raw
plastic material, and a mold. The plastic is melted in the
injection molding machine and then injected into the mold, where it
cools and solidifies into the final part.It as the pictures shows:
> Material: ABS,AS,PP,PPS,PC,PE,POM,PMMA,PS,HDPE,TPE,TPU etc
>Manufacturing Method:Plastic Mould Injection
>Surface treatments: Polishing,Plating,Painting,Silkprinting
> Drawing formats: .STP;.IGS;.DXF;.DWG
|Mold Base||LKM, HASCO, DME or upon customer's requirement|
|Mold Cavity||Single/Multi 1*1,1+1,1*2,1+1+1,etc|
|Mold Material||P20,NAK80,SKD11,S316,S50C,S45C,718H,718 or customers' appointed|
|Mode Gate||Fan gate,Sub gate,Pin Point gate,Valve|
|Ejection system||Stripper plate,Lifter,Push Bar,Ejection Pin etc|
|Mold Runner||Hot/Cold runner available|
|Mold life||500,000 shots - 2,000,000 shots|
|Packaging details||covering with film for anti rust and packed with wooden Case|
|Export Country||Japan,Europe,USA,Mexico,Australia,Middle East,Asia etc|
How We Qualify Injection Mould:
After enquiry received, our engineers will analyze the drawing or
samples and exchange the opinion about the potential difficulty or
invisible problem. If needed, we will suggest right solution
accordingly to make good plastic products while cutting cost.
Our quotation will be worked out after the initial mould design or
products requirements are clear. In another words, both of two
parties will understand whether the project is workable and what
olution is before the price come out.
After order confirmed and the deposit received, our engineer will
offer an analysis, in which customers will get the information
including gate location, ejector pin location and other design
details. For complex products, or large size products, especially
those need hot runner, we will adopt mold flow analysis which can
predict the potential defective or flaw, by simulating the
injection molding processes, as shown in the picture below. In this
way, customers will know the product condition before the mould
making. Only after design approved, mould making can be started.
During the mould making process, we will apply the precision
machines, for example, CNC machining, EDM, wire-cutting,
especially, the 2.5 dimension measuring to check the electrode,
parts, and products. In this way, we will find out the unexpected
mistake in advance. In another words, it allows us to provide the
good quality while saving the time and cost.
Our in-house injection department will test the mould by injecting
the samples. The final qualified samples will be sent out to
customers for approval.