Rapid Prototyping Plastic Injection Mould For Black Mass Plastic
What is Injection Molding?
Injection molding is the most commonly used manufacturing process
for the fabrication of plastic parts. A wide variety of products
are manufactured using injection molding, which vary greatly in
their size, complexity, and application. The injection molding
process requires the use of an injection molding machine, raw
plastic material, and a mold. The plastic is melted in the
injection molding machine and then injected into the mold, where it
cools and solidifies into the final part.
|1. RFQ; After we receive the RFQs from the customers, we will send
our quotes to the customers in 2-3days.|
|2. DFM; Once the customers agree our offer or send the PO,we will
make the DFM showing the mold design to the customers, and discuss
|3. Mold design; Send the mold drawings to the customers for final
|4. Weekly mold progress; Our project engineer will send the
customers mold progress every week.|
|5. Mold trials; When the mold trails, we will take the DV and also
we will check the samples dimensions.|
|6. Mold and production shipping; When the mold is all good and get
the confirmation from the customer, we will help the customer
arrange the shipping. We will prepare all the documents, include
the mold drawings, samples and pictures of all parts etc. together
with the mold.|
> Material: ABS,AS,PP,PPS,PC,PE,POM,PMMA,PS,HDPE,TPE,TPU etc
> Manufacturing Method:Plastic Mould Injection
> Surface treatments: Polishing,Plating,Painting,Silkprinting
> Drawing formats: .STP;.IGS;.DXF;.DWG
How We Qualify Injection Mould:
After enquiry received, our engineers will analyze the drawing or
samples and exchange the opinion about the potential difficulty or
invisible problem. If needed, we will suggest right solution
accordingly to make good plastic products while cutting cost.
Our quotation will be worked out after the initial mould design or
products requirements are clear. In another words, both of two
parties will understand whether the project is workable and what
olution is before the price come out.
After order confirmed and the deposit received, our engineer will
offer an analysis, in which customers will get the information
including gate location, ejector pin location and other design
details. For complex products, or large size products, especially
those need hot runner, we will adopt mold flow analysis which can
predict the potential defective or flaw, by simulating the
injection molding processes, as shown in the picture below. In this
way, customers will know the product condition before the mould
making. Only after design approved, mould making can be started.
During the mould making process, we will apply the precision
machines, for example, CNC machining, EDM, wire-cutting,
especially, the 2.5 dimension measuring to check the electrode,
parts, and products. In this way, we will find out the unexpected
mistake in advance. In another words, it allows us to provide the
good quality while saving the time and cost.
Our in-house injection department will test the mould by injecting
the samples. The final qualified samples will be sent out to
customers for approval.